 Model Number |
Fish Meal Plant |
The wet whole fish meal production is one of the most advanced fish meal processing technologies worldwide at present.
Consisting of five major parts: production of fish meal, oil refining system, double-effect falling film concentrating system
and deodorization device for environment protection, and electrical general control, it can make fish meal and fish oil of high
quality out of leftovers of waste and odd substances (such as head, skin, bowel, etc.) and little rough fish which is not edible,
especially out of round fish which is very resourceful, and it has great economic benefits and social benefits.
2. Brief Introduction to Main Equipment
The cooking machine consists of a circular outer shell which contains a steam jacket, and a strew axis which can be connected
to the steam. The screw axis and helical blades are all hollow structured, connecting to the heating steam. Raw materials are
heated by the steam between the screw axis and the outer shell after coming into the machine from feed inlet, and are moved
slowly to the material outlet at the push of blades at the same time. The rotating speed of screw axis could be adjusted according
to the condition of raw materials, and the heating time of raw materials is adjusted accordingly, assuring that raw materials are fully
cooked in the cooking machine.
Main Technical Parameters
|
Type
|
SFC-20
|
SFC-30
|
SFC-50
|
SFC-80
|
SFC-150
|
SFC-200
|
SFC-300
|
|
Raw Material Throughput
(t/d)
|
20
|
30
|
50
|
80
|
150
|
200
|
300
|
|
Working Steam Pressure
|
0.58MPa
|
|
Power
(KW)
|
1.5
|
2.2
|
3
|
4
|
5.5
|
7.5
|
11
|
|
Weight
(t)
|
2.5
|
3.5
|
4.0
|
4.5
|
6.0
|
7
|
8
|
|
Rotating Speed of Main Shaft
|
1--5r/min
|
|
Steam Consumption
(t/d)
|
250
|
330
|
500
|
650
|
1200
|
1600
|
2000
|
Squeezer
Squeezer is mainly made up of two screw axes, of which the bottom diameter is increasing and the screw pitch is decreasing
continuously. Raw materials, after entering from the feed inlet, are compressed on and on under the effect of two screw axes
while moving forward slowly. Water from compression, filtered by the filter screen, flows out from juice passage, to be
processed by the next working procedure. Compressed raw materials enter the conveyer at the material outlet. Double-screw
squeezer can effectively prevent material slipping with the axis, and at the same time strengthen the shearing action to the
materials, so the squeezing effect is enhanced. Double-screw squeezer is widely used in the processing of all kinds of
fibrous raw materials.
Main Technical Parameters
|
Type
|
SFP-15
|
SFP-30
|
SFP-50
|
SFP-80
|
SFP-150
|
SFP-200
|
SFP-300
|
|
Production Capacity
(t/d)
|
15
|
30
|
50
|
80
|
150
|
200
|
300
|
|
Press Ratio
|
4.3--6.2(may choose according to materials)
|
|
Power (KW)
|
7.5
|
11.0
|
15
|
15
|
18.5
|
22
|
37
|
|
Weight(t)
|
2.5
|
4.0
|
4.5
|
5.0
|
6.5
|
8
|
10
|
|
Rotating Speed of Main Engine
|
1--10r/min
|
Dryer
This dryer is a plate contact dryer. Using high temperature steam as its heat source, it has the advantages of simple
structure, large material heating area and great evaporation power with respect to other types of dryer. It is widely
used in drying of all sorts of powder-like substances such as fish meal.
Main Technical Parameters
|
Type
|
SFC-15
|
SFC-30
|
SFC-50
|
SFC-80
|
SFC-100
|
SFC-150
|
|
Raw Material Throughput
(t/24h)
|
15
|
30
|
50
|
80
|
100
|
150
|
|
Evaporation Amount (kg/h)
|
280
|
380
|
650
|
1000
|
1200
|
2000
|
|
Evaporation Area
(m2 )
|
26
|
55
|
113
|
145
|
184
|
270
|
|
Power (KW)
|
15
|
22
|
37
|
45
|
55
|
90
|
|
Weight(T)
|
9.0
|
11.0
|
14.0
|
16.0
|
19.0
|
32
|
|
Steam Pressure
|
0.58MPa
|
Double-effect Concentration
Double-effect falling film vacuum concentrating device uses mainly the secondary steam produced by the dryer, without
consuming new heating steam. Fish protein produced by the previous working procedure is concentrated to concentration of
about 30% in it under the condition of vacuum and low temperature, and then is added in the dryer to make finished fish meal
or else made into other product for sale. Double-effect falling film vacuum concentrating device, which utilize waste steam for heating, economizes on energy and can
effectively resolve the environment pollution problems of waste water and fluid during the production of fish meal.
Horizontal Centrifuge: utilizing two-phase separation method to fish juice, solid substances enter the dryer, and the liquid enters the next working procedure.
Vertical Centrifuge: utilizing three-phase separation to the liquid, with fish oil being finished product, solid substances enter the dryer, and protein water enters the next working procedure.
Deodorization & Waste Heat Utilization System: without producing odor in and out of the workshop, whole sealing micro negative pressure production in the workshop is reached.
The remaining heat is used for double-effect concentration tank as low temperature heating source.
Electrical General Control: is the main control knob of the whole power system, and has the function of start up, shut down, and automatic control. Components use name brands
of joint venture, with reliable operation and handy usage.
3. Main Technical Indicators
| |
SF-15
|
SF-30
|
SF-50
|
SF-80
|
SF-150
|
|
Daily Production Capacity of Raw Materials (t)
|
15
|
30
|
50
|
80
|
150
|
|
Power Consumption of Fish Meal
(KW/t)
|
140-160
|
130-150
|
120-140
|
115-125
|
110-130
|
|
Steam Consumption of Fish Meal
(t/t)
|
2.5-2.6
|
2.4-2.5
|
2.3-2.4
|
2.2-2.3
|
2.2-2.3
|
|
Pressure of Working Steam
(MPa)
|
0.6
|
0.6
|
0.6
|
0.6
|
0.6
|
|
Match Power
(KW)
|
48
|
110
|
140
|
180
|
220
|
|
Floor Area of Land Use
(M2)
|
60
|
100
|
130
|
180
|
200
|
|
Floor Area of Marine Type
(M2)
|
20
|
70
|
|
��
|
|
Note: actual power utilization is 60% of match power.
For more information please contact us:HOPELAND CHEM-TECH CO.,LTD
|
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